Every minute lost, explained. Every fix, proved.

Vloerboek watches a machine, finds the loss, gives the fix an owner and a date, checks that it worked, and shows the Rands. Built for South African plants: load shedding as its own loss, terminals that work offline, five languages, POPIA by construction.

The board below is a simulated line. Every figure on it is computed from the tape you can see, one minute at a time.

Line 2 · MorningSimulated line · not plant data09:41
75%Line OEE
81%Grid-adjusted
R25 344lost this shift, two views kept apart in the office
P1Running 83%Press 1R3 800
P2Running 76%Press 2R7 220
P3Grid 63%Load shedding · 15 minR11 474
F1Planned 85%Finishing 1R2 850
LB1Grid 70%Load shedding · 51 min

One stop, followed to the Rand

A stop is not a red bar. It is a minute with a cost, a reason with a category, a fix with a name on it, and a saving nobody counts until it is signed. This is the same stop, read in four places.

On the floor · Press 3 · 09:30

The operator says why, in one tap

Stop 409:30 to 09:41
Reason · MaterialNo material
Time lost11 min
Parts not made44 units
Cost, idle hour viewR2 090
Logged byEmployee 10417
In the office · 10:05

Twice in a shift opens a problem

ProblemP-0412
PatternNo material · 2nd this shift
OwnerT. Mokoena, stores
ActionKanban at press 3, two bins
DueFri 25 Sep
Expected, a weekR8 400
Ten shifts later · 08 Oct

Before and after, over a window

Stops a shift, before4.1
Stops a shift, after0.6
Window10 shifts
Saved in the windowR18 400
Accepted byN. Pillay, engineer
Verified · R18 400signed 08 Oct · counts from here
In the monthly report · October

The board reads what was signed

Verified savings, Line 2R41 200
Still open, ageing2 actions
Lost to the gridR14 700
Lost internallyR27 950
Paid for itself on14 Nov
Printed twice, saysthe same thing

Built for plants here, not adapted for them

Said as facts, with their units. Nothing on this list is a setting you switch on later.

Load shedding is its own loss
Stage 4 · 08:50 to 11:20 · from EskomSePush
The grid's minutes are hatched on the tape and kept out of the plant's own figure. Every screen shows OEE and grid-adjusted OEE side by side, always both, so nobody argues about whose fault the hour was.
The terminal works through the outage
No material
queued · 3synced 12:04
A R2 000 Android tablet, gloves on, two taps to log a stop. Events queue on the device and sync when the network returns; the tape is replayed exactly as it happened because nothing is ever rewritten.
Five languages on the floor
ENZUXHAFST
every floor label 12 characters or fewer
English, isiZulu, isiXhosa, Afrikaans and Sesotho, chosen per person from their tag. Learning at the machine speaks the operator's language; the office report reads in the manager's.
POPIA by construction
EMP 10417 · Press 3 · 11 minexports carry employee numbers, never names
Consent is asked in so many words. Every organisation's data sits behind row-level security from its first row; an audit log records who read what and why. Exports leave guarded and by employee number.

The loop the product is built around

Every OEE product measures. The value is in the chain from the measurement to the signed saving. Vloerboek owns the chain.

MeasurePulses become states, states become events. Append-only, replayable.
DiagnoseRecurrence calls the supervisor and opens a problem record with evidence.
ActionAn owner, a date, an expected benefit. It escalates when it ages.
VerifyBefore and after over a window. Benefit counts only on a signed accept.
SustainStandard work updated, a one-point lesson at the machine, a skills matrix.
MonetizeRands lost to the grid and Rands lost internally, as two honest numbers.

What it costs

Prices in Rand a month, excluding VAT. Pay monthly, or for 6 or 12 months at a time; a prepaid term keeps its price until it renews.

Billed each month. Change or stop at the end of any month.

Floor

Measure every machine and see the loss in the same shift, in Rand.

R9 500a month
R9 500 a month, excluding VAT.
Up to 6 machinesthe limit follows the package; the trial runs on 3
  • Terminals on every machine, offline through an outage
  • The floorboard and the andon board
  • The shift tape and the loss ledger, two money views
  • Load shedding as its own loss, grid-adjusted OEE
  • Daily line and weekly plant reports
  • Five languages on the floor

E2E Sustain t1fur

R15 000a month
R15 000 a month, excluding VAT.
Up to 10 machinesthe limit follows the package; the trial runs on 3

    E2E Improve t1d4s

    Measure every machine and act on what it shows.

    R18 000a month
    R18 000 a month, excluding VAT.
    Up to 10 machinesthe limit follows the package; the trial runs on 3
    • Terminals on every machine
    • Reports for the board
    • Problems, actions and verified savings

    Plant

    Close the loop: find the loss, give it an owner, prove the fix, count the saving.

    R18 000a month
    R18 000 a month, excluding VAT.
    Up to 20 machinesthe limit follows the package; the trial runs on 3
    • Everything in Floor
    • Problems, actions, escalation when they age
    • Verification windows and signed savings
    • The payback view, verified Rands only
    • Learning at the machine and the skills matrix
    • Layered audits and start-up checklists
    • ERP and CMMS integrations, webhooks
    • The floor twin in 3D

    Group

    Several sites, one executive page, one contract.

    R36 000a month
    R36 000 a month, excluding VAT.
    Up to 60 machinesthe limit follows the package; the trial runs on 3
    • Everything in Plant
    • Site comparison and the executive view, present mode
    • The monthly executive report
    • Guarded exports by employee number, audited
    • API access for your own systems
    • A named support contact
    • A data residency choice

    Every organisation starts with a 30-day trial on up to 3 machines, from an editable sample plant with a press line and a packaging line. When a trial ends with no package, you keep reading and exporting your own data; new shifts wait until someone calls. Nothing is deleted. More than 60 machines, or several sites with their own contracts: book a demo and we price per site.